Entrepreneurship

From the lab bench to a real product

Research doesn't end at publication. Six products have been developed from composite materials research — some patented, one commercialized into a student-led startup company, all tested against real-world performance benchmarks.

Featured — DST-Nidhi Funded · 2020

Floor tiles from waste PET bottles

PET bottle floor tiles product PET bottle floor tile manufacturing Finished PET floor tiles
MaterialWaste PET bottles, hot pressed
MethodHot pressing + waterjet cutting
FundingDST-Nidhi · ₹10,00,000
PatentCBR No. 201841018905 — India

Outcomes

  • Startup Compimero Pvt. Ltd. — student startup company formed and commercialized; 10 employments generated
  • Patent 1 Indian patent filed; 100 prototypes developed
  • State Award Student start-up received State Award (2018)
  • 4 conference papers, 5 student projects

Other products developed

Five more products from composite research

Human safety helmet made from luffa fiber Helmet testing

Human Safety Helmet

Filler: Luffa fiber Matrix: Polyester Method: Cold compression

Passed all 15 drop tests up to 2 kg from 2 m height — broke only at 2.5 kg from 2 m, exceeding standard helmet performance benchmarks.

Patent pending · CBR No. 2238/CHE/2012
Pump impeller made from coir fiber composite Impeller testing

Pump Impellers

Filler: Coir fiber Matrix: Polyester + epoxy coat Method: Cold compression + CNC
ParameterOursExisting
Weight (g)50320
Cost (INR)200600
Discharge (L/m)1214
Composite sprocket Sprocket vibration testing

Sprocket

Filler: Red mud Matrix: LM25 aluminum Method: Casting + CNC machining

Real-time wear and vibration testing demonstrated lower wear rates than conventional steel sprockets in equivalent test conditions.

Radiator wings product Radiator wings analysis

Radiator Wings

Type: Hybrid composite Application: Automotive thermal management

Composite radiator wings developed and tested for thermal performance and structural response — lighter than metal equivalents with comparable cooling surface properties.

Polymer gear Gear wear testing

Polymer Gears

Type: Natural fiber reinforced polymer Application: Light-duty transmission

Real-time analysis confirmed less wear than metallic counterparts in equivalent test conditions — a candidate for low-load, noise-sensitive gear applications.

Composite structural panels

Composite Structural Panels

Filler: Coir fiber Matrix: Polyester
PropertyOursParticle boardDust board
Weight (g)7,5008,2508,750
Impact (J/cm²)100.92.2
Water absorptionVery lowHighMedium
Cost (INR)600700850

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